High-voltage battery pack wiring harness assembly

It typically consists of highly conductive copper or aluminum wires, an insulating layer, a shielding layer, and connectors, etc., to ensure efficient and safe current transmission.

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Wiring Harness

Shuangfei

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Detailed Introduction

High-voltage battery pack wiring harness assembly

As one of the core components of the electric vehicle power system, the high-voltage battery pack wiring harness assembly plays a key role in connecting the battery pack to high-voltage components such as the motor controller and DC fast charging interface. It is typically composed of highly conductive copper or aluminum wires, an insulating material wrapping layer, a shielding layer, and connectors to ensure efficient and safe current transmission. In its design, the high-voltage battery pack wiring harness assembly must strictly follow electrical safety standards and have excellent high-voltage resistance, high-temperature resistance, wear resistance, and anti-interference capabilities to ensure the stable operation of the vehicle in complex and variable driving environments. In addition, with the continuous advancement of electric vehicle technology, the high-voltage wiring harness assembly is also developing towards lighter weight and smaller size to improve the vehicle's energy density and cruising range. By adopting advanced manufacturing processes and materials, such as using thinner insulation layers or developing new conductive materials, not only can the size and weight of the harness be reduced, but costs can also be further reduced, promoting the continuous development of the electric vehicle industry.

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